The tools of a production site are really very complicated. The deterioration of one of their parts can cause an emergency stop of production. The troubleshooting of the failed sub-element can then take time, leading to costly losses and additional costs. To avoid these risks, emergency on-site machining is the best option.
What is emergency onsite machining?
As the name implies, on-site machining involves performing remanufacturing tasks directly on site. In this method, a technician travels to the production site with a mobile machine in order to re-machine the production tools. The time to dismantle and reassemble the different parts is then optimized. In addition, the downtime of the production machine is minimal, thus limiting losses during operation.
What are the various on site machining jobs?
Emergency on-site machining can occur in several areas. The technician can then perform milling, tapping, reaming, drilling, grinding or dressing work.
- Surfacing and dressing actions are often performed on flat surfaces that exhibit failures. These may be defects in straightness or flatness that can cause significant damage.
- The turning, drilling and boring work is carried out on a line of shafts, threading, stern tube or turbine body.
- Grinding is usually done on bearings, shafts or bearing seats.
Emergency machining may require specialized or standard equipment. Thanks to the various advanced tools, it is possible to perform on-site machining orbital turning, bearing seat, tube chamfering or cutting. It is therefore obvious that all machine rework actions can be performed in on-site machining.
What is the pricing for onsite machining?
Generally speaking, the cost of emergency on-site machining varies depending on the part to be remanufactured. Before giving you his price, the specialist engineer must first perform an in-depth study of the failures and the feasibility. Then, he can submit a quote for the repair to be carried out. However, on-site machining can be more expensive than on-site repair, but this difference is insignificant when compared to the several advantages of on-site machining. However, to carry out work of this magnitude, it is preferable to contact a competent specialist who has all the appropriate equipment.
On-site machining therefore consists of repairing faulty sub-assemblies on site. In this practice, the time to undo and reassemble the parts is reduced because all the work is done on site. Then contact online a team of professionals able to intervene at any time!